Turn scan data into usable engineering CAD.
We rebuild scan data into clean CAD geometry suitable for manufacturing, design validation and downstream engineering — giving you more than a mesh when the project needs an editable engineering model.
Different projects require different levels of reconstruction.
The amount of CAD reconstruction has a direct effect on the modelling time and project cost. We select the appropriate approach around the final use of the model rather than applying the same process to every scan.
When you need the scanned shape in CAD.
Auto-surfacing converts the captured mesh into a network of CAD-compatible surfaces. Rather than rebuilding the original engineering features, the model follows the physical shape recorded by the scanner.
Packaging studies, clearance checks, reference geometry, freeform components and designing new parts around an existing object.
- Lower reconstruction effort
- Maintains complex and organic shapes
- Useful as external reference geometry
- Limited feature-based editability
Rebuild what matters. Retain what doesn't need rebuilding.
Hybrid reconstruction combines conventional CAD geometry with scan-derived surfaces. Functional geometry such as mounting faces, bores, holes and interfaces can be rebuilt cleanly while complex surrounding surfaces remain scan-based.
Components that need accurate engineering interfaces but contain complex cast, moulded or freeform geometry that does not justify full parametric reconstruction.
- Critical engineering geometry reconstructed
- Complex surfaces preserved efficiently
- Good balance between cost and CAD usability
- Suitable for redesign and integration work
When the CAD becomes the new engineering master.
Full reconstruction interprets the scanned component and rebuilds it using clean engineering geometry. Features, dimensions and relationships are reconstructed so that the model can continue into redesign, manufacturing and future development.
Replacement components, legacy parts, manufacturing, product redevelopment and projects where the reconstructed model must remain useful beyond the scan itself.
- Structured engineering reconstruction
- Editable geometry where applicable
- Can follow as-built or intended geometry
- Suitable for manufacturing documentation
As-built or design-intent CAD?
A scanned component may contain wear, distortion, manufacturing variation or previous modifications. The CAD reconstruction can either represent these real-world conditions or interpret what the original engineered component was intended to be.
As-Built CAD
Reproduce the relevant geometry as the component physically exists at the time of scanning.
Design-Intent CAD
Reconstruct the intended engineering geometry while correcting wear, distortion or irregularities where appropriate.
Additional deliverables.
The reconstructed CAD can continue into other engineering outputs depending on the project requirements.
Manufacturing Drawings
Production-focused 2D drawings can be generated from the reconstructed model where required.
Assembly Reconstruction
Multiple scanned components can be rebuilt and positioned together to reproduce an existing assembly.
Design Continuation
Use the reconstructed geometry as the basis for modifications, replacement parts or a new independent design project.